AGV Lithium Battery Solutions for AGV & AMR Systems
Leadmax Battery manufactures custom LiFePO4 battery systems for Automated Guided Vehicles, AMRs and industrial mobile robots. Our batteries are engineered around your voltage, runtime, current, charging strategy, communication and battery-compartment requirements.
LiFePO4 Batteries Designed for Automated Guided Vehicles
AGVs require batteries that support frequent cycling, predictable runtime, high-current loads and reliable communication with the vehicle controller. Leadmax combines LiFePO4 cells with an AGV-focused BMS and flexible mechanical design for warehouse, factory, production-line and logistics automation.
Custom Form Factors
Multiple standard dimensions and custom enclosure designs help fit restricted AGV battery compartments.
Smart BMS
SOC, voltage, current and temperature monitoring with protection functions configured for the target application.
Fast Charging
Selected configurations support high charge current for fast charging and opportunity-charging strategies.
CAN / RS485
Communication interfaces can be matched to the AGV controller, charger and system architecture.
High Current Output
Configurations are available for demanding drive, lift, acceleration and material-handling loads.
OEM / ODM
Voltage, Ah, dimensions, BMS, connectors, cables and enclosure can be developed around your platform.
AGV Battery Models & Specifications
Our standard range covers 24V 40Ah–200Ah and 48V 30Ah–250Ah. Selected capacities have multiple enclosure sizes so the battery can be matched to the AGV's available space as well as its electrical requirements.
| Nominal Voltage | Capacity | Dimensions (L×W×H) | Continuous Discharge | Peak Discharge | Max Charge |
|---|---|---|---|---|---|
| 24V | 40Ah | 315×237×165 / 527×155×170 mm | 20A | 80A | 80A |
| 24V | 50Ah | 400×200×130 mm | 40A | 120A | 30A |
| 24V | 60Ah | 315×240×215 / 333×241×214 / 300×240×170 mm | 30A | 120A | 120A |
| 24V | 80Ah | 355×330×215 / 356×335×216 mm | 40A | 160A | 160A |
| 24V | 100Ah | 355×330×215 / 356×335×216 / 350×220×165 mm | 50A | 200A | 200A |
| 24V | 120Ah | 400×275×245 / 350×350×180 mm | 60A | 180A | 180A |
| 24V | 200Ah | 550×210×425 / 551×210×433 / 645×183×540 mm | 100A | 200A | 200A |
| 48V | 30Ah | 345×238×200 / 380×238×202 mm | 30A | 60A | 60A |
| 48V | 134Ah | 740×435×150 mm | ≤100A | 110A (5s) / 150A (100ms) | ≤60A |
| 48V | 160Ah | 605×435×255 / 606×456×255 mm | 80A | 160A | 160A |
| 48V | 250Ah | 605×290×480 mm | 125A | 200A | 200A |
Custom AGV Battery Pack Designs
These are actual Leadmax battery configurations. The different shapes, connector locations, handles and enclosure layouts demonstrate our ability to design the battery around the vehicle instead of forcing the vehicle around a standard battery box.
24V AGV Lithium Batteries
Leadmax offers 24V configurations from 40Ah to 200Ah for compact AGVs, warehouse robots, tuggers, transport platforms and automated material-handling equipment.
- 24V 40Ah / 50Ah / 60Ah / 80Ah
- 24V 100Ah / 120Ah / 200Ah
- Multiple case dimensions on selected capacities
- Peak discharge up to 200A on selected models
- High-current charging options on selected configurations
48V AGV Lithium Batteries
Our 48V range is designed for higher-power automated vehicles requiring greater energy capacity and discharge capability.
- 48V 30Ah / 134Ah / 160Ah / 250Ah
- Continuous discharge up to 125A
- Peak discharge up to 200A on selected models
- Custom BMS and communication integration
- Mechanical design for OEM installation space
Fast Charging & Opportunity Charging
For AGVs operating over long shifts, increasing battery capacity is not always the only solution. Opportunity charging allows the AGV to recharge during loading, unloading, workstation stops and other planned idle periods.
- Evaluate battery capacity against daily duty cycle
- Match charge current to cells, BMS and thermal design
- Use scheduled stops to recover energy
- Reduce unnecessary battery oversizing
Smart BMS & Communication
The BMS can be configured around the AGV electrical architecture and charging system.
- State of Charge (SOC)
- Pack and cell voltage monitoring
- Current and temperature monitoring
- Over-charge / over-discharge protection
- Over-current / short-circuit protection
- CAN / RS485 communication options
Applications
AGV
Route-based automated guided vehicles for material movement.
AMR
Autonomous mobile robots for flexible warehouse navigation.
Automated Forklifts
Higher-power automated lifting and pallet movement platforms.
Warehouse Robots
Transport and fulfillment robots used in logistics facilities.
Automated Tuggers
Industrial towing and production-line material delivery.
Industrial Mobile Robots
Custom robotic platforms requiring integrated lithium power.
How to Select the Right AGV Battery
The correct battery depends on more than voltage and Ah. For the fastest engineering evaluation, provide these seven inputs.
1. Nominal Voltage
For example 24V or 48V.
2. Capacity / Runtime
Required Ah or target operating hours.
3. Current
Continuous and peak load requirements.
4. Battery Space
Maximum L × W × H available in the vehicle.
5. Charging Method
Standard, fast or opportunity charging.
6. Communication
CAN, RS485 or another protocol.
AGV Battery FAQ
What type of battery is commonly used in AGVs?
AGVs may use lead-acid or lithium batteries. LiFePO4 is well suited to frequent cycling, fast charging, high efficiency and intelligent BMS communication.
Can Leadmax customize an AGV lithium battery?
Yes. Voltage, capacity, dimensions, discharge current, charging current, BMS, connectors, enclosure and communication interfaces can be customized for the target AGV platform.
Can the battery communicate with the AGV controller?
Yes. CAN and RS485 communication can be configured when required by the vehicle architecture.
Can battery dimensions be customized?
Yes. Several standard capacities already have multiple enclosure sizes, and custom L × W × H dimensions can be evaluated for OEM projects.
Can AGV lithium batteries support fast charging?
Selected configurations support high charging currents. The final charging rate should be matched to cell configuration, BMS, thermal design, duty cycle and target cycle life.
What is opportunity charging?
Opportunity charging means recharging the AGV during short planned idle periods instead of relying only on a long dedicated charging session.
Custom AGV Battery Architecture, Not Just a Standard Battery Box
Battery dimensions, enclosure geometry, mounting points, connectors, cable exits and communication interfaces can be evaluated around the available battery compartment and the electrical architecture of the AGV or AMR.
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Battery Intelligence for AGV & AMR Integration
Leadmax can evaluate application-specific BMS logic and communication requirements for integration with the vehicle controller, charger and fleet operating strategy.
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Built for Industrial Mobile Robotics
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From Battery Requirement to Production
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Define the Platform
Voltage, runtime, current, compartment, charging and communication.
Battery Design
Cell configuration, BMS, enclosure, connectors and mechanical integration.
Prototype & Test
Evaluate electrical performance, fit, charging and system communication.
OEM Production
Move the approved battery platform into repeatable manufacturing.
Designed Around How Your AGV Actually Operates
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Looking for the Right AGV Battery Solution?
Send us your voltage + required runtime + continuous/peak current + battery compartment dimensions + charging method + communication requirements. Leadmax can recommend a standard model or evaluate a custom LiFePO4 AGV battery pack for your platform.